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Print-In-Place (Part 3): Cylinder Bearings Design and Testing
Print In Place Kimberly Baker Print In Place Kimberly Baker

Print-In-Place (Part 3): Cylinder Bearings Design and Testing

“The cage works exactly the way I thought it would, and there is a little bit of springiness in the cylinders thanks to the tolerance. If I put a round thing of the right size in the center, it can spin. Likewise, if I surround this piece snugly with a cylinder, the outer cylinder will be able to spin around it. Not perfect, but functional. I’ll take it!”

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Print-In-Place Ball Bearings (Part 2): Following an Instructables Tutorial
Print In Place Kimberly Baker Print In Place Kimberly Baker

Print-In-Place Ball Bearings (Part 2): Following an Instructables Tutorial

I know that I could make a better design though. What if I could make the spheres inside the plates? They wouldn’t fall out if the piece got knocked over. They would probably be more smooth, not being printed on a flat mat. And most importantly, they would be invisible. The platform would work like magic. I want to know how to do this.

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Clearing a Jammed 3D-Printer Extruder
Troubleshooting Tips Kimberly Baker Troubleshooting Tips Kimberly Baker

Clearing a Jammed 3D-Printer Extruder

“We did not take it apart. This project had already eaten up around a week of free time, maybe a week and a half, and quite frankly nobody wanted to deal with it any more. We had succeeded in clearing the nozzle, and isolated the remaining problem to the hot end — good enough. We ordered another hot end and replaced the old one.”

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3D Printed Custom Nightstand Organizer (Part 3): Tab and Slot Connectors for Multi-Tier 3D-Printed Shelving
Custom Designs Kimberly Baker Custom Designs Kimberly Baker

3D Printed Custom Nightstand Organizer (Part 3): Tab and Slot Connectors for Multi-Tier 3D-Printed Shelving

I spent days worth of hours breaking the arc into bits while documenting the process. Creating new wave patterns, while documenting the process. Putting it back together, documenting the process. Changing it up a little by repeating all the prior steps but on a second, smaller tier, dutifully documenting the entire time. All that effort, only to realize that the second tier was rather ugly, as was the sectioned curtain wall, a fact made especially apparent by the prototypes, which I printed in miniature. I’m sharing an image so that the work doesn’t feel entirely wasted.

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3D Printed Custom Nightstand Organizer (Part 2): Sculpting Curved Walls and Decorative Panels
Custom Designs Kimberly Baker Custom Designs Kimberly Baker

3D Printed Custom Nightstand Organizer (Part 2): Sculpting Curved Walls and Decorative Panels

I had made sculpted curved walls and flowing decorative panels in Tinkercad, using negative shapes, grouped cuts, and carefully aligned curves, and the result was beautiful. I attached it to the base. It kept all the separate colors because I used the bundle function to keep the pieces together while I moved them around. Neat. Except for one thing: at some point I lowered the center red sphere, and didn’t notice til now. No problem, I broke it all apart, moved the base out of the way, raised up the center sphere, then combined it all again, to make a perfect fence. I then recombined the absolutely perfect fence to the base.

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3D Printing Simple Machines (Part 2: Wedge)
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3D Printing Simple Machines (Part 2: Wedge)

With that cleared up, I considered what other things might be actual wedges as opposed to wedge shapes. The first thing to come to mind: a doorstop. I’m going to make one right now. While I’m making it, I’m going to be thinking about other examples. It would probably help if I defined ‘wedge’ first.

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3D Printing Simple Machines (Part 1: Pulley)
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3D Printing Simple Machines (Part 1: Pulley)

I printed it, and it was super cute! But would it be effective? Time to find out! I wrapped a piece of string around one of the wheels, then placed that on the axle slotted near the top of the scaffolding. I tied my phone to the other end of the string, but the axle was too thin and the scaffolding too weak to hold it. I then threaded two wheels side by side on the same axle, expecting and receiving no advantage. After all, the single pulley is meant to change the direction of force. Adding more wheels shouldn’t make it go in the opposite direction even harder, and one wheel alone wouldn’t change the heaviness of the phone. Still, this was a chance at experimenting, so try I did, and of course the phone was still too heavy.

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How to Create a Technical Drawing for 3D Printing Projects
Drafting Table Kimberly Baker Drafting Table Kimberly Baker

How to Create a Technical Drawing for 3D Printing Projects

Having technical drawings made the work SO much easier, goodness. It took far more time initially, but I was able to anticipate most potential problems before they saw the light of day. I realize mine are baby steps, but I feel really good about this. Creating a technical drawing for each of the 3D printed parts helped me avoid some of the earlier problems.

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